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The Story of DLP® Projection—and Why Barco Stands Alone

History, Working Principles, Key Advantages, Chip Makers, and the Only True-4K Single-Chip Projector on the Residential Market
2 May 2025 by
Toby Lorone

  1. A Short History of DLP


Year Milestone
1987 Texas Instruments researcher Larry Hornbeck demonstrates the first Digital Micromirror Device (DMD)—a chip covered with tilting mirrors that switch light on or off.
1996 The first commercial DLP projector ships, showcasing brighter images and rock-solid convergence versus LCD.
2002–2005 TI launches cinema-grade, 2K DMDs; Barco, Christie, NEC install thousands of digital-cinema projectors worldwide.
2014–2024 TI develops 0.47", 0.66", 0.9" and 0.98-inch 4K DMDs. The smaller chips such as 0.47" & 0.66" use pixel-shift technology (XPR) to achieve 4K resolution; the 0.9 & 0.98-inch “DC4K” device delivers native 4096 × 2160 but is restricted to only a few cinema projector manufacturers under NDA.

2. How a DLP Projector Works

  1. DMD Chip – Millions of microscopic aluminium mirrors (one per pixel) tilt ±12–17° at up to 10,000 times per second, steering light through the lens or into a light-dump.
  2. Light Source – Historically a UHP lamp plus spinning colour wheel; today, high-end units (e.g., Barco Heimdall) use direct RGB laser diodes, eliminating colour wheels and boosting gamut.
  3. Image Processing – The projector’s ASIC (Barco uses the Pulse platform) modulates mirror tilt timing to generate greyscale, colour, geometry correction and high-frame-rate output in a single processing step.

Result: razor-sharp pixels, minimal latency, and perfect convergence (because all colour shares one chip).

Here is a short video on how the DLP technology works:


3. Benefits of DLP over Other Technologies  


BenefitWhy It Matters
Pixel-Level SharpnessNo panel alignment drift as in 3-LCD or 3-LCoS; single-chip optics keep edges crisp.
High ReliabilitySealed DMD and solid-state RGB lasers mean 25 000 h+ life with virtually zero maintenance.
Fast ResponseMicro-second mirror switching enables 120 Hz–240 Hz gaming, low input-lag, and flicker-free 3D.
Colour & Brightness StabilityMirrors do not degrade; RGB lasers maintain colour volume (up to 100 % Rec. 2020 on Barco).
Compact OpticsSingle light path allows smaller chassis or, conversely, very high lumen density.

4. Who Makes the Best DLP Chips?

Texas Instruments is the sole inventor and manufacturer of commercial DMDs. Every DLP projector—whether a $700 classroom unit or a $700 000 IMAX laser—relies on TI silicon. Over 30 years of iteration, TI’s cinema-class DC4K (0.98-″) and DC4K-L (1.38-″) DMDs remain the highest-resolution, highest-contrast devices available—reserved for a handful of strategic partners under NDA.

5. Why Barco Is the Only Brand Offering a Native-4K, Single-Chip DLP Projector for Homes

  1. Exclusive Chip Access – TI’s 0.9 and 0.98-inch native-4K DMD (4096 × 2160, 7.6 µm pitch) is classified as a DLP Cinema® component. Only long-standing cinema partners—Barco, Christie, NEC—may buy it. Consumer brands must use 0.47- or 0.66-inch “XPR” chips that shift pixels. TI E2E
  2. Residential Adaptation – Barco Residential engineered the Heimdall series around this cinema chip, sealing the optics and integrating Pulse processing for 4K/120 Hz HDR. No other home-theatre manufacturer currently offers a true 4096 × 2160 single-chip DLP. BarcoProjectorCentral
  3. Commercial DNA – With >40 % of the world’s movie screens running Barco projectors, their optical, thermal, and software know-how flows directly into residential models—something smaller consumer brands can’t replicate.

6. Takeaways for Home-Cinema Builders

  • If you want uncompromised clarity—no pixel-shift artifacts—native 4K DLP is the gold standard.
  • Only Barco presently translates TI’s cinema-grade chips into residential chassis.
  • RGB-laser + DLP yields reference HDR colour (Rec. 2020), silent sealed optics, and 25 000-hour light sources—ideal for luxury theatres.

Experience Barco’s Native-4K DLP at BMC Audio Visual

As Australia’s authorised Barco Residential showroom, BMC Audio Visual invites you to witness Barco's mirror-perfect imagery in person. Compare pixel-shift 4K to true native DLP, explore lens options, and learn how our design team integrates Barco into reference-grade audio, automation, and acoustic packages.

Book your private demo today—see why 90 years of Barco projection heritage and Texas Instruments’ finest DMD converge to create the most precise home-cinema picture available anywhere.

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